Meet our team, facilities and in-house capabilities. Material science labs, mechanical testing and certification, additive manufacturing facilities, automated industrial postprocessing equipment and inspection procedures.
We help you to reach highly engineered components and support your needs with hybrid manufacturing, medium-high serial production or unique components for breaking your application as not known before. Our passionate team knowledge and extensive experience will support you to meet your design, materials science needs, manufacturing challenges and certified inspection methods.
CAD / CAE ENGINEERING. PART OPTIMIZATION
AENIUM CAD/CAE engineers will work alongside your team optimizing part geometry following:
Heat / Electrical transfer efficiency optimization.
Generative design. Complex geometries and hybrid production series.
Combined Lightness, heat/electrical transfer efficiency and load paths design with the highest reliability standards for your high-responsibility components you will step up.
METALLURGY ALLOY DESIGN & POWDER ANALYSIS
Designing & certifying alloys for your application to achieve the highest functionality standards following your material needs. Our R&D team will support you in those cases when material science is critical.
Our portfolio in material science with complex alloys:
TRL 9 : AL7000 series - SC, Ti Gr5, Ti Gr23, AlSi10Mg, AlSi7Mg, INVAR 36, In 680, In 718, Cobalt-Chrome Alloys, S1.2709, S1.2344, AISI 316L
AM APPLICATION DESIGN & PROCEDURE DEVELOPMENT
Best cost-effective industrializations come always along with fast ROIs, short lead times and high-reliability components.
Our application team will study your needs and parameterise all the steps on the industrialisation road for innovative certified affordable projects.
LASER PARAMETER R&D QUALIFICATION
From our EOS certified parameters to our big portfolio of complex performance materials and optimized parameters. The material processing and performance is not an AM problem anymore.
Following our extended experience over material science and LASER melting, our DMLS / SLS team work over LASER parameter for achieving high-performance results and avoiding crevice defects, internal stress concentration and to achieve the highest mechanical properties and microstructure desired.
LASER PROCESS INNOVATION. PATENTED METHOD
AENIUM R&D team developed a patented method for achieving disruptive mechanical properties and complex electrical/thermal behaviour over just one part being manufactured over the same material.
A new optimization world is now within reach. Through “Multivolume variable LASER energy density” we empower those pieces that require different mechanical properties or thermal/electrical behaviour over the same part, programming the microstructures and LASER CAM algorithm over it. Discover how our energy density patent improves your needs through the most complex AM approach to material engineering applied to your parts.
INDUSTRIAL METAL ADDITIVE MANUFACTURING
Metallurgy powder bed fusion DMLS through industrial equipment EOS M280-M290 under the best quality manufacturing standards. Risks of casting traditional problems and CAD limitations belong to the past.
INDUSTRIAL SLS ADDITIVE MANUFACTURING
EOS - SLS industrial equipment under the best quality manufacturing standards. No more tooling investment for the production of your plastic parts.
As explained for metal we also work over polymeric powder analysis and additive with custom glass fiver (from 10% to 46.5%) for achieving high-performance behaviour over cryogenic applications, low TML outgassing limit for space field, high tensile strength and other mechanical properties.
Additive polymeric powders with ceramic nanoparticles ( Like ZnO-nPs) empower new thermal and electrical behaviour over technical polymers.
In-house bespoke Electronic/Thermal Nabertherm heat treatments, electrolytic coatings, Blasting, surface automatic RÖSLER micropolishing, 5.5 axis machining and EDM cutting. Electronic technical reports of Electronic Heat treatments on our ovens and HIP available.
METALLOGRAPHIC ANALYSIS, METROLOGY & MECHANICAL TESTING. END PART QUALIFICATION
Industrialising your production needs under the ASTM-NADCAP requirements. Reliability, innovation and cost-effectiveness never so close before.